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A line-up of Conesys MIL-DTL-38999 circular connectors on a dark reflective floor

Mil-spec circular connectors, made in-house

Machined, molded, plated and assembled in our own plants

From MIL-DTL-38999 to EN2997

Line drawing of a MIL-DTL-38999 plug pulled apart: shell, coupling ring, insert and contacts

Conesys, Inc.

With roots dating back to 1983, we design and build circular and rectangular connectors, filter connectors, fiber optic termini and cable assemblies.

ISO 9001:2015 and AS9100:2016

Certified by DQS, Inc., registration number 10015570

120,000 sq ft machining

Double-spindle, double-turret CNC machines in Torrance, California

Roughly 1,000 people

Plants and offices in California, France and Mexico

Line drawing of a MIL-DTL-38999 Series III plug

Aero-Electric Connector

Environmental and firewall-rated connectors machined from aluminum, carbon steel, stainless steel and aluminum nickel bronze.

Product families chart

MIL-DTL-38999

Series I, II and III, including high density and the integrated banding platform

83723, 5015, 26482, 26500

Bayonet and threaded coupling, rear and front release

EN2997 and hermetic

Engine connectors, plus glass-sealed EN2997 and D38999 receptacles

Why engineers specify Conesys

Conesys connectors in nickel, Class Z black and olive drab, standing in a row
  1. A01

    One source, many families

    Circular and rectangular, filter and transient protection, fiber optic termini, contacts and cable assemblies

  2. A02

    Every step in-house

    Machining, molding, plating and assembly in our own plants, so we control cost, quality and cycle time

  3. A03

    Quick-turn assembly

    AIP keeps an extensive inventory of connector components ready for quick-turn builds

  4. A04

    Class Z black zinc-nickel

    Black zinc-nickel plating per MIL-DTL-38999 on Series III connectors

  5. A05

    Process control

    Statistical process control and digital measuring at every phase of manufacturing

  6. A06

    25+ distributors

    Authorized distributors in the US, UK, Australia, Israel, Japan and Korea, and sales reps by state

Find your series

MIL-DTL-38999 Series III

MIL-DTL-38999 Series III

Catalog.pdf

Threaded-coupling plugs and receptacles to MIL-DTL-38999 Series III, in nickel, stainless and Class Z finishes.

Class Z

Black zinc-nickel plating per MIL-DTL-38999, on the same Series III shells.

Aero-Electric catalog

Aero-Electric catalog

Catalog.pdf

Every Aero-Electric series in one book: 38999, 83723, 5015, 26482, 26500 and EN2997, with accessories and contacts.

AIP X-Line

AIP X-Line

Catalog.pdf

Light to heavy duty metal-shell connectors and cable assemblies for industrial markets, assembled quick-turn from stock.

Hermetic connectors

Hermetic connectors

Catalog.pdf

Glass-to-metal sealed circular connectors from Conesys Europe in Colomiers, France.

J-Tech custom connectors

J-Tech custom connectors

5015 Catalog.pdf

Front and rear release 5015 connectors, customer-specific connectors, and fiber optic and cable assemblies.

The Conesys companies

Our brands

  1. 01

    Aero-Electric Connector

    High-volume mil-spec connectors

    Environmental and firewall-rated circular connectors to MIL-DTL-38999, 83723, 5015, 26482 and 26500.

    Catalog
  2. 02

    AIP

    Industrial connectors and cable assemblies

    Founded in 1998 for automotive robotics, process controls and geophysical markets. Keeps components in stock for quick-turn assembly.

    Catalog
  3. 03

    EMP

    Filter and transient protection

    EMI filter and EMP transient suppression connectors for military and commercial programs since 1987.

    Catalog
  4. 04

    J-Tech

    Custom connectors and fiber optics

    Front and rear release 5015 connectors, customer-specific connectors and fiber optic assemblies.

    Catalog
  5. 05

    Conesys Europe

    Hermetic connectors, Colomiers, France

    Sales, engineering and connector assembly for international customers, plus its own glass-sealed hermetic connectors.

    Catalog
  6. 06

    Conesys Mexico

    Molding and assembly, Tecate

    A molding and assembly center dedicated to supporting the Conesys companies.

  1. 01CNC machining floor with Line A milling

    Machining · Torrance, CA

    Double-spindle, double-turret CNC machines for flexibility and faster cycle times.

  2. 02Conesys molding floor

    Molding

    Internally built molds for tighter control and better cycle times.

  3. 03Rack of freshly plated connector shells

    Metal plating

    Our own plating lines and processes, with environmentally friendly results.

  4. 04Connector assembly floor with EMP final assembly benches

    Assembly

    Cellular assembly for efficiency, cost control and shorter cycle times.

Where our connectors go

Military and aerospace

A provider of choice for the U.S. military

A01

Commercial aviation

Certified Airbus standard connector supplier, through Conesys Europe

A02

Aircraft engines

EN2997 engine connectors and firewall-rated designs

A03

Rail and heavy equipment

Rail mass transit, heavy equipment and marine applications

A04

Geophysical

AIP connectors and cable assemblies for geophysical work

A05

Machine automation

Automotive robotics, process controls and motion control

A06

Telecom

Rugged RJ45, plus Ethernet and USB in 38999 shells

A07

Medical and industrial

Medical equipment and general industrial

A08

Torrance, California

The 120,000 sq ft CNC machining floor in Torrance, California
120,000 sq ft · CNC machining center
A01CatalogsA02Where to buy